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Accident Description On April 23, 2004, five workers were fatally injured and two others were seriously injured when an explosion occurred in a polyvinyl chloride (PVC) production unit at Formosa Plastics in Illiopolis, Illinois, east of Springfield. The plant, with about 135 workers, makes PVC resins that are used in vinyl flooring, traffic cones and carpet backing, said Rob Thibault, a Formosa Plastics spokesman. This raw material was pumped into rail tank cars and hauled away for use by other plants. Because smoke from the fire drifted over the community, authorities ordered an evacuation. The accident forced area residents and plant workers to shelter in place for several hours, shut roads, and even led to the closure of […] CSB Safety Video: Vinyl Chloride Explosion and Fire - YouTube A preventable human error leads to a vinyl chloride explosion, killing five. Opened valve of wrong reactor releasing vinyl chloride that reached an ignition source and exploded; Video. The explosion followed a release of … Fatal Firework Disassembly and Explosion, Waipahu, HI 4/8/2013 . FORMOSA PLASTICS CORP. ILLIOPOLIS, ILLINOIS VINYL CHLORIDE MONOMER EXPLOSION eBook: CSB Chemical Safety Board: Amazon.ca: Kindle Store Download Real Player Video. • Vinyl chloride monomer (VCM), a highly flammable chemical and known carcinogen and the primary raw material in the PVC manufacturing process, was the fuel for the explosion and initial fire. The explosion and fire destroyed most of the reactor facility and adjacent warehouse and ignited PVC resins stored in the warehouse. OSHA has issued citations and proposed penalties to Formosa Plastics Corp. of Illiopolis, Ill., following its investigation into a massive, April 23 explosion that killed five workers, seriously injured three others and turned much of the facility into rubble. 'On April 23, 2004, five workers died and two others were seriously injured when an explosion occurred in a polyvinyl chloride (PVC) production unit at Formosa Plastics in Illiopolis, Illinois, east of Springfield. Vinyl chloride (VCM), a highly flammable chemical and known carcinogen, and the major component in the facility's manufacturing process, was the primary fuel for the initial fire and explosion. Archive; Formosa Plastics Fined for Violations that Lead to Fatal Expolsion. FormosaPlastics’Vinyl’Chloride’Explosion’ By:’Christina’Meyer’ https://www.csb.gov/formosaAplasticsAvinylAchlorideAexplosion/’ Activity’ New York Times New York 2004-04-25 Formosa had a chemical plant in Iliopoulos, Illinois and in April, 2004, there was an explosion on their site, leading to the death of five workers and the injuries of many others; three of which were hospitalized for critical injuries. The Formosa Plastics propylene explosion was a propylene release and explosion that occurred on October 6, 2005, in the Olefins II Unit at the Formosa Plastics plant in Point Comfort, Texas, United States. Last year, Formosa drained the large gas spheres, which contained vinyl chloride monomer (VCM). In April 2004, an explosion and fire at a polyvinyl chloride (PVC) plant killed five people and severely injured three others. The item Vinyl chloride monomer explosion (5 dead, 3 injured, and community evacuated) : Formosa Plastics Corp., Illiopolis, Illinois, April 23, 2004, U.S. Chemical Safety and Hazard Investigation Board represents a specific, individual, material embodiment of a distinct intellectual or artistic creation found in Indiana State Library. On April 23, 2004, an explosion took place at the Formosa Plastics Plant near Illiopolis, Sangamon County, Illinois. Donaldson Enterprises Inc. Our headquarters is located in Livingston, New Jersey. The accident occurred when an operator overrode a critical valve safety interlock on a pressurized vessel making polyvinyl chloride. The explosion and fire destroyed most of the reactor facility and adjacent warehouse and ignited PVC resins stored in the warehouse. The subsequent fire burned for five days. Vinyl chloride liquid and vapor discharged into the plant and was ignited, resulting in a massive explosion, 'The CSB's final report on this investigation, Centre de ressources dédié à la culture de sécurité, Macondo : éruption incontrôlée et explosion à Deepwater Horizon, Explosion fatale à la Raffinerie BP à Texas City, Dangereusement proche : explosion chez West Fertilizer company au Texas. 'On April 23, 2004, five workers died and two others were seriously injured when an explosion occurred in a polyvinyl chloride (PVC) production unit at Formosa Plastics in Illiopolis, Illinois, east of Springfield. This video is associated with a computerized animation of the likely scenario of events leading to the explosion. Our production operations feature sophisticated computerized process control systems and state-of-the-art quality control laboratories to ensure consistent, quality intermediates and products: FORMOSA PLASTICS CORP. ILLIOPOLIS, ILLINOIS VINYL CHLORIDE MONOMER EXPLOSION eBook: CSB Chemical Safety Board: Amazon.in: Kindle Store Formosa Plastics Corporation: At approximately 10:45 pm on April 23, 2004, an explosion occurred at Formosa Plastics Corporation in Illiopolis, Illinois. Explosion at Formosa Plastics (Illinois) Tuesday, Mar 06 2007. On April 23, 2004, an explosion and fire at the Formosa Plastics Corporation, Illiopolis, Illinois (Formosa‐IL) polyvinyl chloride (PVC) manufacturing facility killed five and severely injured three workers. Formosa Plastics Corporation, U.S.A. has operational facilities in Point Comfort, Texas and Baton Rouge, Louisiana. Vinyl chloride liquid and vapor discharged … Investigations: Formosa Plastics Vinyl Chloride Explosion. Formosa‐IL used VCM to manufacture a variety of PVC resins in 24 heated and pressurized reactors. Download Windows Video. Reports show that the explosion was very severe and the entire site was shut down as a result of the incident and the flames burned for days. Browse By. Formosa Plastics Vinyl Chloride Explosion, Illiopolis, IL 04/23/2004 . Vinyl chloride liquid and vapor discharged into the plant and was ignited, resulting in a massive explosion. The explosion and fire destroyed most of the reactor facility and adjacent warehouse and ignited PVC resins stored in the warehouse. Vinyl chloride is a flammable gas that is converted into polyvinyl chloride in the plastic-making process. Toxic Chemical Release, 1750 Pennsylvania Avenue, NW Suite 910 | Washington, DC 20006. On April 23, 2004, an explosion and fire at the Formosa Plastics Corporation, Illiopolis, Illinois, (Formosa-IL) polyvinyl chloride (PVC) manufacturing facility killed five and severely injured three workers. This one forced a community evacuation and lighted fires that burned for several days at the plant. A preventable human error leads to a vinyl chloride explosion, killing five. 'On April 23, 2004, five workers died and two others were seriously injured when an explosion occurred in a polyvinyl chloride (PVC) production unit at Formosa Plastics in Illiopolis, Illinois, east of Springfield. The workers were using a cutting torch that likely ignited methanol vapors from the tank and caused an explosion. FORMOSA PLASTICS CORP. ILLIOPOLIS, ILLINOIS VINYL CHLORIDE MONOMER EXPLOSION eBook: CSB Chemical Safety Board: Amazon.com.au: Kindle Store The explosion and fire destroyed most of the reactor facility and adjacent warehouse and ignited PVC resins stored in the warehouse. Fire engine from the Emergency Response Team fighting the fires following the explosion. On April 23, 2004, an explosion and fire at the Formosa Plastics Corporation, Illiopolis, Illinois, (Formosa-IL) polyvinyl chloride (PVC) manufacturing facility killed five and severely injured three workers. All Rights Reserved. This company manufactured specialty polyvinyl chloride resins. The plant was never rebuilt. Drivers of Critical Chemical Safety Change, Process Safety Management for the 21st Century, Emergency Planning and Response (Preparedness), Formosa Plastics Vinyl Chloride Explosion, Website design & development by Americaneagle.com. The accident occurred when an operator overrode a critical valve safety interlock on a pressurized vessel making polyvinyl chloride. Download QuickTime Video. ', 'The CSB's final report on this investigation concluded that company and previous owner did not adequately plan for consequences of human error.'. The explosion and fire destroyed most of the reactor building and an adjacent warehouse. The accident occurred when an operator overrode a critical valve safety interlock on a pressurized vessel making polyvinyl chloride. A 20-mile section of Interstate 72 was closed for about six hours after the explosion. TAIPEI (CNA) — The Kaohsiung City government said Thursday it will fine Formosa Plastics Corp. NT$450,000 (US$14,818) over a chemical leak and explosion that occurred at the company’s Linyuan plant earlier in the day. Formosa-IL used VCM to manufacture a variety of PVC resins in twenty-four heated and pressurized reactors. Vinyl acetate was also removed from storage tanks and shipped off-site. The plant contained chemicals used to make polyvinyl chloride such as vinyl chloride and other materials. This mixture was highly flammable and inevitably ignited shortly after its release. The explosion took place at the polyvinyl chloride (PVC) production unit due to a major release of heated and pressurized vinyl chloride. • Formosa-IL, a wholly owned subsidiary of Formosa Plastics [4] Workers were mixing vinyl chloride and vinyl acetate when an explosion occurred, followed by one or two other blasts, the Sangamon County sheriff, Neil Williamson, said. [3] A year after the explosion, in May 2005, another 2,500 pounds of vinyl chloride were accidentally released from the company's Delaware City, DE location. Two municipal workers died and another was seriously injured while attempting to remove a steel canopy above a methanol storage tank at the Bethune Point wastewater plant operated by the City of Daytona Beach. Springfield, Illinois, March 6, 2007 - The U.S. Chemical Safety Board (CSB) today issued its final report on the explosion and fire that destroyed the Formosa Plastics plant in Illiopolis, Illinois, on April 23, 2004, concluding that the accident occurred when an operator overrode a critical valve safety interlock on a pressurized vessel making polyvinyl chloride. According to the city’s Environmental Protection Bureau (EPB), a tanker truck was unloading vinyl chloride at the plant around 1 a.m. […] Vinyl chloride (VCM), a highly flammable chemical and known carcinogen, and the major component in the facility's manufacturing process, was the primary fuel for the initial fire and explosion. © U.S. Chemical Safety Board. This flammable material caused the fire to burn for days at the Formosa plant, forcing 150 residents to evacuate the area. The incident took place in the polyvinyl chloride (PVC) manufacturing facility which took out almost all of the reactor facility and warehouse storage of PVC resins. Cette ressource est réservée aux membres abonnés. ... Formosa Plastics … On April 23, 2004, the Formosa Plastics Corporation located in Illiopolis, Illinois, suffered a disastrous fire and explosion that resulted in 5 deaths and 3 seriously injured employees. An explosion and raging fire at the Westlake PVC plant rocked Geismar, Louisiana a few weeks ago, sending a billowing cloud of toxic vinyl chloride and hydrochloric acid through the community. Explosion eau-métal en fusion : les enseignements autour d'un accident industriel. Voulez-vous vraiment supprimer cette ressource ? On April 23, 2004, an explosion and fire at the Formosa Plastics Corporation, Illiopolis, Illinois, (Formosa-IL) polyvinyl chloride (PVC) manufacturing facility killed five and severely injured three workers. 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